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- <a href="https://vibromera.eu"><img src="https://vibromera.eu/wp-content/uploads/2021/11/Балком-1А-scaled.jpg" alt="Portable Balancer Balanset-1A" /></a> <a href="https://youtube.com/shorts/5PzTbrh93LQ?si=P83hq08dx2r-5YY5" target="_blank">Watch YouTube Short</a><br> Балансировка производится для технически исправных механизмов, качественно закрепленных РЅР° СЃРІРѕРёС… штатных местах. Р’ противном случае перед проведением балансировки механизм должен быть отремонтирован, установлен РІ исправные подшипники Рё закреплен. Ротор механизма должен быть очищен РѕС‚ загрязнений, мешающих проведению балансировки. Перед проведением измерений, выбирают места установки Рё устанавливают датчики вибрации Рё фазы согласно приведенным выше рекомендациям. 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Комплектация РїСЂРёР±РѕСЂР°: - 2 вибропреобразователя - 1 датчик фазового угла (лазерный тахометр) - 1 блок измерительный (РїСЂРёР±РѕСЂ balanset) - 1 стойка магнитная - 1 весы электронные - 1 чемодан для транспортировки - 1 программное обеспечение РЅР° флеш-РґРёСЃРєРµ Цена: 1751 евро Процесс балансировки ротора СЃ использованием РїСЂРёР±РѕСЂР° Balanset-1A РѕС‚ Vibromera включает несколько ключевых этапов, РѕС‚ подготовки оборудования РґРѕ установки корректирующих РіСЂСѓР·РѕРІ. Подготовка оборудования: Установите вибрационные датчики перпендикулярно РѕСЃРё вращения ротора. Закрепите лазерный тахометр РЅР° магнитной стойке, направив его РЅР° отражающую ленту, прикрепленную РЅР° шкив. Подключите датчики Рє РїСЂРёР±РѕСЂСѓ Рё подключите сам РїСЂРёР±РѕСЂ Рє ноутбуку через USB. Запустите программное обеспечение Balanset, выбрав режим балансировки РІ РґРІСѓС… плоскостях. Начальное измерение вибрации: Перед началом балансировки взвесьте тестовый РіСЂСѓР· Рё зафиксируйте его вес Рё радиус установки. Запустите ротор Рё измерьте начальный уровень вибрации, чтобы определить амплитуду Рё фазу РёСЃС…РѕРґРЅРѕРіРѕ дисбаланса. Балансировка РІ первой плоскости: Установите тестовый РіСЂСѓР· РІ первую плоскость балансировки, соответствующую расположению первого датчика. Запустите ротор для измерения СѓСЂРѕРІРЅСЏ вибрации. Важно, чтобы амплитуда или фаза изменились как РјРёРЅРёРјСѓРј РЅР° 20% — это указывает РЅР° то, что дисбаланс был частично скорректирован. Балансировка РІРѕ второй плоскости: Перенесите тестовый РіСЂСѓР· РІРѕ вторую плоскость (РіРґРµ установлен второй датчик), СЃРЅРѕРІР° запустите ротор Рё проведите измерение. Рти данные РїРѕРјРѕРіСѓС‚ программе вычислить точное положение Рё вес корректирующих РіСЂСѓР·РѕРІ. Коррекция дисбаланса: РќР° РѕСЃРЅРѕРІРµ полученных данных программа Balanset предложит корректирующие веса Рё углы РёС… установки для обеих плоскостей. Снимите тестовый РіСЂСѓР·, подготовьте корректирующие РіСЂСѓР·С‹ РІ соответствии СЃ рекомендациями программы. Установите РёС… РїРѕРґ нужным углом РІ направлении вращения ротора РѕС‚ первоначальной позиции тестового РіСЂСѓР·Р°. Проверка Рё завершение балансировки: Запустите ротор для финальной проверки балансировки. Если вибрация уменьшилась РґРѕ приемлемого СѓСЂРѕРІРЅСЏ, процесс завершён. Р’ случае необходимости дополнительной коррекции программа подскажет, РіРґРµ Рё сколько ещё РіСЂСѓР·Р° установить. Balanset-1A is a two-channel device for balancing and vibration analysis. It's suitable for balancing rotors such as crushers, fans, mulchers, choppers on combine harvesters, shafts, centrifuges, turbines, and more. Features: - Vibrometer mode: - Tachometer: Accurately measures rotational speed (RPM). - Phase: Determines the phase angle of vibration signals for precise analysis. - 1x vibration: Measures and analyzes the fundamental frequency component. - FFT spectrum: Provides a detailed view of the frequency spectrum of vibration signals. - Overall vibration: Measures and monitors the overall vibration levels. - Measurement log: Stores measurement data for analysis. - Balancing mode: - Single plane balancing: Balances rotors in a single plane to reduce vibration. - Two plane balancing: Balances rotors in two planes for dynamic balancing. - Polar graph: Visualizes the unbalance in a polar graph representation for accurate weight placement. - Restore last session: Allows you to resume a previous balancing session for convenience. - Tolerance calculator (ISO 1940): Calculates the acceptable balancing tolerance according to the ISO 1940 standard. - Grinding wheel balancing: Circular groove – used for grinding wheel balancing. In this case, 3 counterweights are used to eliminate unbalance. - Charts: - Overall charts: Provides visual representation of overall vibration. - 1x charts: Displays the vibration patterns of the fundamental frequency component. - Harmonic charts: Shows the presence and impact of harmonic frequencies. - Spectrum charts: Presents a graphical representation of the frequency spectrum for in-depth analysis. - Additional capabilities: - Archive: Store and access previous balancing sessions. - Reports: Generate detailed reports of balancing results. - Re-balancing: Easily repeat the balancing process using saved data. - Serial production balancing: Suitable for balancing rotors in serial production. Balanset-1A also offers the flexibility to select either the Imperial or Metric system, ensuring compatibility and convenience globally. Balancing rotors in one and two planes of correction. The number of balancing planes is determined based on the design features of the rotor of the balanced machine. Balancing in one plane ("static") is usually performed for narrow disc-shaped rotors without significant axial runout. Typical examples of rotors of this class include narrow grinding wheels, pulleys of belt drives, disc flywheels, gear wheels, clamping chucks of lathe machines, narrow fans, etc. Balancing in two planes ("dynamic") is performed for long (shaft-shaped) two-bearing rotors. Typical examples of rotors of this class include rotors of electric motors and generators, rotors of compressors and pumps, impellers of turbines and fans, wide grinding wheels, spindles, shafts of flour milling machines with beaters, etc. Writing Style: Scientific Journalistic Conversational Technical Marketing Emotional Instructive Historical Narrative Analytical Descriptive Critical Literary Educational Motivational Business Humorous Poetic Expert Blogging Interview Review Comparative Personal Experience Presentation Informational Call to Action Step-by-Step Case Study Mythological Parallel Interactive Visual Scenario Dialogical Metaphorical Conversational Engineering Agricultural Forestry Industrial Production Mechanical Agronomic Technological Construction Energy Logistics Environmental Metallurgical Mechanical Engineering Automotive Electrotechnical Chemical Oil and Gas Mining Shipbuilding Aviation Railway Industrial-Technical Repair Maintenance Innovative Occupational Safety Automation Robotics Information Technology for Industry Management Transport Veterinary Poultry Farming Crop Farming Animal Husbandry Biotechnological Farm Commercial Production-Logistics Personnel Financial Marketing Strategic Operational Quality and Standards Production Safety Investment Project. 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